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Industrial Automation & Intelligence Solutions

Stock Code:831045

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Automobile Body Production Line Welding Fixtures
Automobile body production line welding fixtures are used for welding of new car models, including frame assembly (large floor assembly), left and right side assembly, top cover assembly and door cover opening and closing parts assembly welding. Accurate and reliable positioning, with sufficient structural strength and rigidity, not easy to deform. Excellent process performance, easy assembly of parts, convenient assembly removal, and sufficient operating space. The design of the whole set of fixtures includes the rear wheel package area, side area, rear bumper area, and overall assembly area of ??the body.

Application:

Welding fixtures for automobile body production line are widely used in the white body assembly, side panel assembly, outer panel reinforcement panel assembly, rear wheel package assembly, B-pillar inner panel assembly, rear panel assembly and other parts in the automotive industry.

Parameter:

Advantage
①. Ensure the welding accuracy and stability of parts
Using fixtures to position parts for welding can ensure the correct relative position between the components of the welding process and the welded assembly, and prevent deformation of the workpiece. Especially in mass production, it can ensure the stability and consistency of the product and improve the welding quality.

②, ensure the overall welding accuracy and convenient operation of the car body
The parts of the clamping mechanism are made of materials with the same mechanical properties. When the profile positioning block has the welding clamp guiding function, the profile positioning block is made of anti-magnetic stainless steel material, and it is well insulated. When the welding clamp is welding, the clamp parts contained by the welding clamp are made of anti-magnetic stainless steel, which ensures the overall manufacturing accuracy and stability of the car body.

③, reduce labor intensity and improve production efficiency
The welding fixture can quickly locate parts, and the parts are easy to install and labor-saving, which effectively reduces the heavy physical labor during the installation, positioning and clamping of parts. The use of high-efficiency welding fixtures and less parts assembly time fundamentally improves the labor efficiency of automobile manufacturing, and is also conducive to the safety management of welding production.

④, reduce the manufacturing cost of the body in white
Reduce the working hours required for assembly and welding, improve production efficiency, and reduce the skill requirements of workers in the welding production process. The improvement of welding quality also reduces a lot of rework waste, simplifies the overall production process, shortens the manufacturing cycle of the entire body in white, and greatly reduces the cost of the body in white.

⑤. Easy disassembly and assembly, shortening the product update and transformation cycle
The fixture adopts an integral or combined structure, which is easy to disassemble and assemble, and has strong flexibility, making it convenient for customers to replace other products. It shortens the preparation cycle for product modification and replacement (only the software and necessary fixtures need to be modified, etc.), and reduces the corresponding equipment investment.

⑥. Convenient equipment inspection and maintenance, and a complete after-sales system
The company is a listed company on the New Third Board, with a complete after-sales system. The product components are standardized and modularized as much as possible, which simplifies regular inspections or parts replacement operations and improves the maintainability of the equipment. Engineers coordinate and guide the installation and commissioning of products on site, and provide comprehensive technical services and information.
Structure
Mainly includes: a complete set of automotive fixtures including: body-in-white assembly, side assembly, outer panel reinforcement assembly, rear wheel assembly, B-pillar inner panel assembly, rear panel assembly, etc. The important components of the welding tooling mainly include the base plate, connecting plate, positioning pin, clamping unit (cylinder, chuck arm, limit block), etc.

The workpiece is grabbed by the automatic loading and unloading robot. The robot places the workpiece on the customized tooling fixture. Through the joint action of the positioning pins, positioning blocks, chucks and other working units on the tooling assembly table, the weldment is installed and positioned. The clamping robot switches the welding gun head for welding.
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Zhengzhou Kehui Technology Co., Ltd

Email: info@www.2865899.com
Tel.:+86-0371-56576016
Mobile:+86-15633683072
Whatsapp: +86-15633683072
Address:High-tech and development Zone, Zhengzhou, Henan Prov.,China
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